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Monday, 22 July 2013

ALL ABOUT GEARS

Gears are Power transmission elements. It is the Gears that decides the torque, speed and direction of rotation of all the driven machine elements. Broadly speaking, Gear types may be grouped into five major categories. They are Spur, Helical, Bevel, Hypoid, and Worm. A lot of intricacies are there in the different types of gears. Actually The choice of gear type is not a very easy process. It is dependent on a number of considerations. Factors that go into it are physical space and shaft arrangement, gear ratio, load, accuracy and quality level.

Types of Gears

A number of gears are manufactured using different materials and with different performance specifications depending on the industrial application. These gears are available in a range of capacities, sizes and speed ratios, but the main function is to convert the input of a prime mover into an output with high torque and low RPM. These range of gears find use in almost every industry right from agriculture to aerospace, from mining to paper and pulp industry. Some of the popular types of gears in use are :


Spur Gears

Spur gears are by far the most common type of gear and with the exceptions of the "cog" the type of gear that has been around the longest. Spur gears have teeth that run perpendicular to the face of the gear.





Helical Gears

Helical gears are very similar to spur gears except the teeth are not perpendicular to the face. The teeth are at an angle to the face giving helical gears more tooth contact in the same area.

Helical gears can also be used on non-parallel shafts to transmit motion. Helical gears tend to run quieter and smoother than spur gears due to the increased number of teeth in constant contact at any one period of time.



 Herringbone Gears

Herringbone gears resemble two helical gears that have been placed side by side. They are often referred to as "double helicals".
One benefit of herringbone gears is that it helps to avoid issues related to side thrust created with the use of helical gears.





Bevel / Miter Gears

Bevel gears are used mostly in situations that require power to be transmitted at right angles (or applications that are not parallel). Bevel gears can have different angles of application but tend to be 90°.





Worm Gears

Worm gears are used to transmit power at 90° and where high reductions are required. The worm resembles a thread that rides in concaved or helical teeth.






Internal Gears

Internal gears typically resemble inverted spur gears but are occasionally cut as helical gears.





Racks

A rack is basically a straight gear used to transmit power and motion in a linear movement.





Face Gears

Face gears transmit power at (usually) right angles in a circular motion. Face gears are not very common in industrial application.




Involute Splines

Splined shafts and hubs are usually used as connectors in many different types of applications. One of the most common applications is to connect motors to gear reducers. They may also be used in transmissions.Involute splines resemble spur gears, but tend to have different pressure angles

 



Straight Sided Splines

Straight sided splines often serve the same function as involute splines but have "straight sided" teeth instead of involute teeth.



Sprockets

Sprockets are used to run chains or belts. They are typically used in conveyor systems.


 PARTS OF A GEAR

 

Thursday, 11 July 2013

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Wednesday, 10 July 2013

working with a Vernier Caliper

Vernier calipers are a tool from the caliper family allowing users to measure the inner or outer dimensions of items, and step or hole depths. Created by Pierre Vernier, a French mathematician, properly-calibrated vernier calipers hold a high degree of precision, able to measure tolerances in 0.05mm or 0.002 inches of accuracy. Vernier calipers have four distinct ways to measure distances.

 

 

 

Outer Caliper Jaws

The large outer caliper jaws at the bottom of the tool have flat faces that touch each other when the vernier caliper is in the closed position. The outer caliper jaws wrap around objects and are used to measure outside distances, such as an egg or the length of a square.

Inner Caliper Jaws

The inside caliper jaws, on the top of the tool, appear as a smaller version of the outer caliper jaws. The inner caliper jaws' flat edges face away from each other when the vernier caliper is opened and are used to measure inner distances, such as the inside of a tube.

Depth Probe

The depth probe is a long, flat, thin piece of metal that runs through the center of the caliper and moves out from the body of the vernier calipers when the jaws are opened. The depth probe is used to measure step or hole distances. By placing the flat end of the caliper flush against the upper face of the object being measured, then moving the caliper jaws to lower the depth probe into the object's hole, you can use the scale to read the depth of the step or hole.

Main Scales

Vernier calipers have main scales running along the length of the tool. The scale along one edge of the tool is in inches, while the other side has increments in centimeters. The main scales can be used as a simple ruler.

Reading a Vernier Caliper

Reading a vernier caliper is a multistep process. First, lightly place the jaws or depth probe against the object being measured. As the jaws move along the length of the caliper, a smaller scale called a vernier travels with them. The number on the main scale opposite the zero on the vernier scale is the first part of the measurement.
Next, look at the marks, which are in either millimeters or fractions of an inch, along the length of the vernier scale. By eye, identify the mark on the vernier scale that lines up most accurately with the opposite mark on the main scale. This number is the rest of your measurement.
For example, if the vernier scale's zero lines up with 5.6cm on the main scale, and the 2.4-mm increment aligns most accurately with its opposite main scale mark, the final measurement will be 5.624cm.

Saturday, 6 July 2013

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Friday, 5 July 2013

two stroke engine working with animation link





The two stroke engine employs both the crankcase and the cylinder to achieve all the elements of the Otto cycle in only two strokes of the piston.


Intake

The fuel/air mixture is first drawn into the crankcase by the vacuum that is created during the upward stroke of the piston. The illustrated engine features a poppet intake valve; however, many engines use a rotary value incorporated into the crankshaft.



Crankcase compression

During the downward stroke, the poppet valve is forced closed by the increased crankcase pressure. The fuel mixture is then compressed in the crankcase during the remainder of the stroke.


Transfer/Exhaust

Toward the end of the stroke, the piston exposes the intake port, allowing the compressed fuel/air mixture in the crankcase to escape around the piston into the main cylinder. This expels the exhaust gasses out the exhaust port, usually located on the opposite side of the cylinder. Unfortunately, some of the fresh fuel mixture is usually expelled as well.






Compression

The piston then rises, driven by flywheel momentum, and compresses the fuel mixture. (At the same time, another intake stroke is happening beneath the piston).




Power

At the top of the stroke, the spark plug ignites the fuel mixture. The burning fuel expands, driving the piston downward, to complete the cycle. (At the same time, another crankcase compression stroke is happening beneath the piston.)



Since the two stroke engine fires on every revolution of the crankshaft, a two stroke engine is usually more powerful than a four stroke engine of equivalent size. This, coupled with their lighter, simpler construction, makes the two stroke engine popular in chainsaws, line trimmers, outboard motors, snowmobiles, jet-skis, light motorcycles, and model airplanes.
Unfortunately, most two stroke engines are inefficient and are terrible polluters due to the amount of unspent fuel that escapes through the exhaust port.



                  for animation click me



                                                             




Wednesday, 3 July 2013

THERMODYNAMICS - Basics




WHAT DO YOU MEAN BY THERMODYNAMICS???

Thermodynamics is a branch of natural science concerned with heat and its relation to energy and work. It defines macroscopic variables (such as temperature, internal energy, entropy, and pressure) that characterize materials and radiation, and explains how they are related and by what laws they change with time.

What is a Thermodynamic System?

 The word system is very commonly used in thermodynamics;A quantity of the matter or part of the space which is under thermodynamic study is called as system.

There are three types of system: closed system, open system and isolated system. Let us say for example we are studying the engine of the vehicle, in this case engine is called as the system

 



 



The system is covered by the boundary and the area beyond the boundary is called as universe or surroundings. The boundary of the system can be fixed or it can be movable. Between the system and surrounding the exchange of mass or energy or both can occur.  

Types of thermodynamic system:-

There are three mains types of system: open system, closed system and isolated system. 
1) Open system: The system in which the transfer of mass as well as energy can take place across its boundary is called as an open system. Example of engine is an open system. In this case we provide fuel to engine and it produces power which is given out, thus there is exchange of mass as well as energy. The engine also emits heat which is exchanged with the surroundings. The other example of open system is boiling water in an open vessel, where transfer of heat as well as mass in the form of steam takes place between the vessel and surrounding. 

2) Closed system: The system in which the transfer of energy takes place across its boundary with the surrounding, but no transfer of mass takes place is called as closed system. The closed system is fixed mass system. The fluid like air or gas being compressed in the piston and cylinder arrangement is an example of the closed system. In this case the mass of the gas remains constant but it can get heated or cooled. Another example is the water being heated in the closed vessel, where water will get heated but its mass will remain same. 

3) Isolated system: The system in which neither the transfer of mass nor that of energy takes place across its boundary with the surroundings is called as isolated system. For example if the piston and cylinder arrangement in which the fluid like air or gas is being compressed or expanded is insulated it becomes isolated system. Here there will neither transfer of mass nor that of energy. 

State of the system: The present status of the system described in terms of properties such as pressure, temperature, and volume is called the state of system. 

Properties of the system: The characteristics by which the physical condition of the system is described are called as properties of system. Some examples of these characteristics are: temperature, pressure, volume etc and are called as properties of system. The system properties are of two types: extensive and intensive properties. 

Extensive properties of system: The properties of the system that depend on the mass or quantity of the system are called extensive properties. Some examples of extensive properties are: mass, volume, enthalpy, internal energy, entropy etc. 

Intensive properties of system:These properties do not depend on the quantity of matter of the system. Some of the examples of intensive properties are: freezing point temperature, boiling point, temperature of the system, density, specific volume etc. 
 
Thermodynamics process: When the system changes from one thermodynamic state to the final thermodynamic state due to change in pressure, temperature, volume etc, the system is said to have undergone thermodynamic process. The various types of thermodynamic processes are: isothermal process, adiabatic process, isochoric process, isobaric process and reversible process. 

Cyclic process

When the system undergoes a number of changes in states and returns back to the initial state, the system is said to have undergone cyclic process.

Isothermal process:

The process during which the temperature of the system remains constant is called as isothermal process.

Adiabatic process

The process during which the heat content of the system remains constant i.e. no flow of heat takes place across the boundaries of system, the process is called as adiabatic process.

Isochoric process

In this process the volume of system remains constant.

Isobaric process

The process during which the pressure of the system remains constant, is called as isobaric process.

Reversible process

When the system undergoes changes infinitesimally slowly the changes can be reversed back, such a process is called as reversible process. During reversible process the system remains in equilibrium during the change of state of the system.

Enthalpy of the system

 The total heat content of the system is called as enthalpy of the system. The units of enthalpy are same as heat viz. Joules and Calories.
 
Entropy of the system

 It is the total energy inside the system, which is not available for work during thermodynamic process. It depends on the movement of the molecules inside the system. As the temperature of the system reduces its entropy also reduces. Entropy of the system is never negative.

Basic laws of thermodynamics :-

The Three Laws of Thermodynamics define fundamental physical quantities (temperature, energy, and entropy) that characterize thermodynamic systems.

 The first law, also known as Law of Conservation of Energy, states that energy can not be created or destroyed; it can only be redistributed or changed from one form to another.

The second law of thermodynamics says that the entropy of any isolated system not in thermal equilibrium almost always increases.

The third law of thermodynamics states that the entropy of a system approaches a constant value as the temperature approaches zero.
 
The first law of thermodynamics, also known as Law of Conservation of Energy, states that energy can not be created or destroyed; it can only be redistributed or changed from one form to another.  A way of expressing this law is that any change in the internal energy of a system is given by the sum of the heat q that flows across its boundaries and the work w done on the system by the surroundings:

This law says that there are two kinds of processes, heat and work, that can lead to a change in the internal energy of a system.  Since both heat and work can be measured and quantified, this is the same as saying that any change in the energy of a system must result in a corresponding change in the energy of the world outside the system. In other words, energy cannot be created or destroyed.  If heat flows into a system or the surroundings to do work on it, the internal energy increases and the sign of q or w is positive. Conversely, heat flow out of the system or work done by the system will be at the expense of the internal energy, and will therefore be negative. 


The second law of thermodynamics says that the entropy of any isolated system not in thermal equilibrium almost always increases.  Isolated systems spontaneously evolve towards thermal equilibrium—the state of maximum entropy of the system—in a process known as "thermalization".  Equivalently, perpetual motion machines of the second kind are impossible.  More simply put: the entropy of the world only increases and never decreases.


Third law of thermodynamics states that the entropy of a system approaches a constant value as the temperature approaches zero.  The entropy of a system at absolute zero is typically zero, and in all cases is determined only by the number of different ground states it has.  Specifically, the entropy of a pure crystalline substance at absolute zero temperature is zero.  This statement holds true if the perfect crystal has only one state with minimum energy.

Monday, 1 July 2013

Autodesk AutoCAD 2010 August



Autodesk AutoCAD 2010 August

 AutoCAD is a software application for computer-aided design (CAD) and drafting. The software supports both 2D and 3D formats. The software is developed and sold by Autodesk, Inc. first released in December 1982 by Autodesk in the year following the purchase of the first form of the software by Autodesk founder John Walker. 



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Dassault Systemes CATIA V5-6R2012 SP3 (32bit + 64bit) Update---PMS

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Dassault Systemes CATIA V5-6R2012 SP3 Update | 1.8 Gb

3D Models created in CATIA V6R2012X can be sent to V5-6R2012, retaining their core features. These features can be modified directly in V5. A design can now evolve iteratively, with engineers having the freedom to create and modify the part at the feature level, whether they use CATIA V5 or V6. With this enhancement, the compatibility between 3D models in CATIA V5 and in CATIA V6 now exceeds that between two releases of V5.


Supporting the transition from CATIA V5 to Version 6 is a priority for Dassault Systemes. Many of our customers want to upgrade to Version 6, but need to continue to work collaboratively, internally or externally, with teams who still use V5. With V6R2012X we introduce an amazing enhanced compatibility between CATIA versions, which makes feature-level collaboration a reality for mixed teams. Moving to CATIA Version 6 has never been easier.

- Investment Protection
We aim to protect the investment our customers have made in CATIA V5, while making it easier for them to take advantage of the open CATIA Version6 at their own pace. Now it is easy to transition to CATIA Version6, while continuing to collaborate seamlessly with internal departments, customers and suppliers who use V5.
- Feature-level Compatibility
3D Models created in CATIA Version 6 can now be sent to V5, retaining their core features. These features can be accessed and modified directly in V5. A design can now evolve iteratively, with engineers having the freedom to create and modify the part at the feature level, whether they use CATIA V5 or Version6. All features in Part Design, Generative Surface Design and Sketcher, related to 3D parametric geometry creation are preserved, as are assembly structures and positional matrices.
- Version 6 Technology
With this enhancement, the compatibility between 3D models in CATIA V5 and in CATIA Version6 now exceeds that between 2 releases of V5. It creates a new collaborative potential between mixed teams. This is made possible by bringing select Version 6 developments to V5, and illustrates the DS commitment to supporting our customers.
- Synchronization of CATIA Version 6 and 5
This ability to edit Version 6 models within V5 will be available starting with V6R2012x and the upcoming release of V5, now called V5-6R2012. The renaming of future V5 releases emphasizes the compatibility and synchronization between V5 and Version 6, as well as the ongoing enrichment of V5 solutions with select Version 6 technology.


CATIA V5-6R2012 fact sheet:
http://www.3ds.com/fileadmin/PRODUCTS/CATIA/PDF/c5-6R2012_factsheet.pdf

About Dassault Systemes

Dassault Systemes, the 3D Experience Company, provides business and people with virtual universes to imagine sustainable innovations. Its world-leading 3D design software, 3D Digital Mock-Up and Product Lifecycle Management (PLM) solutions transform the way products are designed, produced, and supported.

Dassault Systemes̢۪ collaborative solutions foster social innovation, expanding possibilities for the virtual world to improve the real world. The group brings value to over 150,000 customers of all sizes, in all industries around the globe.

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Name: Dassault Systemes CATIA
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